CoreCera 999
Aluminium oxide, Al2O3. Highest purity alumina grade for wear, thermal and electrical work.
Five oxide grades we run every week, plus three non-oxide grades for heat, thermal shock and wear. Every number below is measured on printed and sintered test bodies, not copied from a pressed and machined data sheet. Where a value is theoretical rather than measured, we say so instead of printing it anyway.
Aluminium oxide, Al2O3. Highest purity alumina grade for wear, thermal and electrical work.
Aluminium oxide, Al2O3. Thicker walls and a stiffer modulus where the geometry demands it.
Yttria stabilised zirconia, 3 mol% Y2O3. The strongest grade we print, and the one specified most for medical work.
Alumina toughened zirconia. The highest bending strength we offer, and the only grade that holds walls up to 20 mm.
Silica based material for investment casting cores. Intentionally porous so it leaches out of the casting afterwards.
Aluminium nitride, AlN. The grade for moving heat: high thermal conductivity with the electrical insulation of a ceramic, and a CTE close to silicon.
Silicon nitride, Si3N4. High strength that survives thermal shock, and low thermal expansion. The grade to reach for when the part cycles between temperatures.
Silicon carbide, SiC. The hardest grade we print, and the one that keeps its strength furthest up the temperature scale. Semiconducting, not an insulator.
Oxide and non-oxide grades are listed separately, because they sinter under different atmospheres and shrink by different amounts. Maximum part size and minimum feature size vary with the resolution you select. High, normal and large format resolutions are available per grade.
Oxide grades, sintered in air
| Property | CoreCera 999 | CoreCera 998 | CoreCera 3Y | CoreCera ATZ | CoreCera SC |
|---|---|---|---|---|---|
| Material | Al2O3 | Al2O3 | ZrO2, 3 mol% Y2O3 | Alumina toughened zirconia | Silica based, SiO2 |
| Purity | 99.9 % | 99.8 % | 99.8 % | - | - |
| Density | 3.985 g/cm³ | 3.985 g/cm³ | 6.088 g/cm³ | 5.5 g/cm³ | 2.44 g/cm³ |
| Relative density | 99.4 % | 98.4 % | 99.4 % | 99 % | 72 % |
| Hardness HV10 | 1550 | 1550 | 1250 | 1400 | - |
| Bending strength | 430 MPa, 4 pt | 400 MPa, 4 pt | 930 MPa, 4 pt | 993 MPa, 3 pt | 10 MPa, 3 pt |
| Young's modulus | 300 GPa | 380 GPa | 205 to 210 GPa | 220 GPa | - |
| CTE | 7 to 8 ppm/K | 7 to 8 ppm/K | 10 ppm/K | 13.5 ppm/K | - |
| Thermal conductivity | 37 W/mK | 29 W/mK | 2.5 to 3 W/mK | 6 W/mK | - |
| Surface roughness Ra | 0.4 µm | 0.9 µm | 0.3 µm | - | under 3 µm |
| Max service temperature | 1650 °C | 1650 °C | 1500 °C | 1650 °C | 1575 °C |
| Maximum part size | 84.9 x 51.4 x 156.8 mm | 84.9 x 51.4 x 156.8 mm | - | - | 110.6 x 61.5 x 192.1 mm |
| Wall thickness | up to 4 mm | up to 5 mm | - | up to 20 mm | up to 6 mm |
Non-oxide grades, sintered under nitrogen or inert gas
| Property | CoreCera AN | CoreCera SN | CoreCera SiC |
|---|---|---|---|
| Material | Aluminium nitride, AlN | Silicon nitride, Si3N4 | Silicon carbide, SiC |
| Purity | at least 98 % | at least 99 % | at least 99 % |
| Density | 3.26 g/cm³ | 3.23 g/cm³ | 3.21 g/cm³ |
| Relative density | 98 % | 98 to 99 % | 97 % |
| Hardness HV10 | 1100 | 1500 | 2500 |
| Bending strength | 265 MPa, 3 pt | 700 MPa, 3 pt | 380 MPa, 3 pt |
| Compressive strength | - | at least 3000 MPa | at least 2000 MPa |
| Fracture toughness | - | 6 MPa·m½ | 3.5 MPa·m½ |
| Young's modulus | 320 GPa | 300 GPa | 400 GPa |
| CTE | 4.5 ppm/K | 2.5 to 3.2 ppm/K | 4.0 ppm/K |
| Thermal conductivity | 170 W/mK | 28 W/mK | 120 W/mK |
| Volume resistivity | above 1013 Ω·cm | above 1012 Ω·cm | 105 to 107 Ω·cm |
| Surface roughness Ra | 0.8 µm | 0.7 µm | 1.2 µm |
| Max service temperature | 1000 °C in air, 1800 °C inert | 1200 °C in air | 1600 °C in air |
| Sintering atmosphere | Nitrogen | Nitrogen, gas pressure | Inert |
| Wall thickness | up to 3 mm | up to 4 mm | up to 4 mm |
Values measured on printed and sintered test bodies. Hardness, modulus and conductivity figures marked as theoretical in the source data are not repeated here. Properties depend on part shape and operating conditions, so treat these as reference values rather than guaranteed specifications. CoreCera AN, SN and SiC are non-oxide grades: they are sintered under nitrogen or inert gas, they shrink differently from the oxide grades, and their strength depends on the sintering route, so we confirm the route on each quote before we commit to a number.
If two grades both clear your requirements, we quote both and tell you which one we would run.
CoreCera ATZ then CoreCera 3Y, at 993 MPa and 930 MPa. Reach for ATZ when the section is thick, 3Y when you need the smoother 0.3 µm surface.
993 MPa, 3 ptCoreCera 999 and 998 carry a 1650 °C ceiling. Use them for fixtures, nozzles and any part that sees heat without needing the highest toughness.
1650 °CCoreCera SC, intentionally porous at 72% of theoretical density, so it leaches cleanly out of the casting once the metal has set.
72% density, leachableCoreCera AN at 170 W/mK, roughly five times alumina, while staying an electrical insulator. The default pick for heat spreaders, semiconductor fixtures and packages.
170 W/mK, insulatingCoreCera SN survives an 800 °C thermal shock without cracking and expands at only 2.5 to 3.2 ppm/K. Use it where the part cycles between temperatures.
800 °C ΔT, no crackingCoreCera SiC at HV10 2500, the hardest grade we print, holding 1600 °C in air. Note that it conducts electricity, so it is not a substitute for an insulator.
HV10 2500, 1600 °CSend the geometry and the operating conditions, temperature, load and atmosphere. We will come back with a grade and a quote.
Quoted within two business days.
Upload a STEP, STL or 3MF file with your material and operating conditions. We return a price and a risk note within two business days.